How to Test Your Custom Packaging Samples

In the world of product packaging, ensuring the safety and integrity of your goods is paramount. But how can you be certain that your custom packaging samples will withstand the rigors of transportation and storage?

This article will reveal the secrets to effective packaging testing, guiding you through the best practices and methods to guarantee that your products reach their destination unscathed.

Discover how comprehensive testing can optimize your packaging design and deliver an exceptional product experience to your valued customers.

Functions of Packaging Samples

Create an image showcasing a diverse range of eco-friendly boxes packaging samples being subjected to rigorous tests, including drop tests, compression tests, and vibration tests. Highlight the protective nature, durability, and impact resistance offered by packaging.

Packaging serves a variety of functions that are crucial for the success of a product.


Firstly, it provides containment, ensuring that the product is securely held in place and protected from damage.


Secondly, packaging offers protection by shielding the product from external factors such as moisture, sunlight, and physical impact.


Thirdly, packaging provides convenience by making it easier for consumers to handle, transport, and store the product.

Additionally, packaging serves as a means of communication, conveying important information about the product, its usage, and any necessary warnings.


Lastly, in today’s environmentally conscious world, packaging plays a role in sustainability by using eco-friendly materials and promoting recycling.


Showcasing a diverse range of custom cardboard mailer boxes being subjected to rigorous tests for containment. Depict various methods such as drop testing, compression testing, and leak testing, emphasizing the importance of secure and reliable custom packaging.

To evaluate the containment of your packaging samples, employ a comprehensive testing process. This will help you ensure that your packaging is able to protect your products and prevent any leakage or damage during transportation and storage. Here are four key steps to consider in your testing process:

  • Leak Testing: Conduct tests to check for any leaks or seepage in your packaging. This can be done by immersing the samples in water or using pressure testing equipment.
  • Impact Testing: Simulate the impact that your packaging may encounter during transportation. Drop the samples from different heights and angles to assess their ability to withstand impact.
  • Compression Testing: Apply pressure to your packaging samples to determine their resistance to compression forces. This will help you evaluate their ability to protect the contents from being crushed.
  • Vibration Testing: Subject your packaging samples to vibrations to simulate the conditions they may experience during transportation. This will help you assess their ability to withstand constant movement without compromising the containment.

eCommerce Packaging

Custom Packaging samples play a crucial role in our design process, and it is imperative to thoroughly test them to ensure the protection of products during eCommerce shipping and storage.

When it comes to eCommerce packaging, there are specific considerations to keep in mind:

  • Size and Fit: Ensure that the packaging is appropriately sized to accommodate the product without excessive movement or empty space.
  • Cushioning and Padding: Use appropriate materials such as bubble wrap, foam inserts, or air pillows to provide cushioning and protect the product from impact during transit.
  • Sealing and Closure: Use strong and secure seals to prevent the packaging from opening or getting damaged during handling.
  • Labeling and Identification: Clearly label the package with necessary information, including product details, shipping address, and handling instructions, to ensure smooth delivery and handling.

Presentation/Gift Packaging for retail

Presentation and gift packaging for retail requires careful consideration to ensure the protection of products during storage and transportation. When designing packaging for presentation or gifting purposes, it is essential to strike a balance between aesthetics and functionality. The packaging should not only enhance the visual appeal of the product but also provide adequate protection to prevent any damage.

Drop test

To evaluate the effectiveness of packaging design in protecting products during transportation, conducting a drop test is crucial. This test simulates the impact that packages may experience when dropped or mishandled during shipping or handling. It helps identify any weaknesses in the packaging design and allows for necessary adjustments to be made before mass production.

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Here are four key steps to conducting a drop test:

  • Determine the drop height: Decide on the height from which the package will be dropped. This should be based on the expected conditions during transportation.
  • Choose the drop orientation: Determine the position in which the package will be dropped – flat, on its edge, or on a corner. This will help assess the package’s ability to withstand different impact angles.
  • Repeat the test: Conduct multiple drop tests to ensure consistency and accuracy. This will provide a better understanding of the packaging’s durability under various conditions.
  • Evaluate the results: Inspect the package after each drop test to assess any damage or deformation. This will help determine if the kraft packaging design adequately protects the product.


Featuring a person effortlessly opening a package with a smile, surrounded by various convenient packaging samples. Ensure the image showcases the ease and simplicity of testing kraft packaging samples for ultimate convenience.

Convenience is a crucial aspect to consider when testing your packaging samples. It involves evaluating how easy it is to pack and dispatch the products, ensuring that the packaging is user-friendly for the end consumer, and assessing how well the packaging performs in different retail environments.

These retail environments may include shelf-ready packaging, retail-ready packaging, or counter-top displays.

Pack & Despatch

A key aspect to consider when testing your custom packaging samples is the efficiency of pack and despatch. This step in the process is crucial as it directly impacts the overall customer experience.

Here are four important factors to evaluate during pack and despatch testing:

  • Ease of packing: Assess how easy it is to assemble and pack your product into the packaging. Consider factors such as the size of the packaging, the presence of any inserts or protective materials, and the clarity of instructions.
  • Protection during transit: Evaluate the packaging’s ability to protect your product from potential damage during transit. This includes assessing the strength and durability of the materials used, as well as any cushioning or padding provided.
  • Optimal use of space: Examine how efficiently your product fits within the packaging. Ensure that the packaging is not excessively large, minimizing wasted space and reducing shipping costs.
  • Sealing and labelling: Test the effectiveness of the sealing mechanisms and labels. Ensure that the packaging remains securely closed during transit and that labels are clear and legible.

End User

When evaluating the convenience for the end user, it is important to consider the ease of accessing and using the product within the packaging.

The retail packaging should be designed in a way that allows the end user to easily open it without any hassle or the need for additional tools.

The packaging should also provide clear instructions on how to use the product, ensuring that the end user understands how to properly utilize it.

Additionally, the packaging should be designed in a way that allows for easy storage and organization of the product.

This includes features such as stackability or compactness to maximize space efficiency.


Showcasing a person holding two packaging samples, with one hand raised in a questioning gesture while the other hand points towards a visible communication diagram, emphasizing the importance of effective communication in testing packaging samples.

Effective communication is crucial when testing packaging samples to ensure all stakeholders are informed and aligned. Clear and concise communication allows for a smooth testing process, minimizing misunderstandings and maximizing efficiency.

It is important to establish open lines of communication between the packaging designer, manufacturer, and any other parties involved in the testing process. Regular updates and progress reports should be shared to keep all stakeholders informed of the testing status and any issues that may arise.

Additionally, effective communication allows for feedback and input from all parties, ensuring that any necessary adjustments or modifications can be made promptly. By prioritizing communication throughout the testing phase, you can maintain transparency, foster collaboration, and ultimately achieve packaging that meets the expectations and requirements of all stakeholders.

Environmental Impact

Create an image showcasing a person holding packaging samples, surrounded by various eco-friendly materials like recycled paper, biodegradable wraps, and sustainable alternatives. Emphasize their thoughtful expression as they evaluate each sample.

During the testing process for packaging samples, it is important to consider the environmental impact. As businesses strive to become more sustainable and environmentally responsible, evaluating the eco-friendliness of packaging materials and design choices becomes crucial. Here are four key aspects of environmental impact to consider when testing packaging samples:

  • Material sourcing: Evaluate whether the materials used for packaging are renewable, recyclable, or made from recycled content.
  • Energy consumption: Assess the energy required to manufacture and transport the packaging. Opt for materials and designs that minimize energy consumption.
  • Waste generation: Analyze the amount of waste generated during packaging production and whether it can be reduced or recycled.
  • Carbon footprint: Calculate the greenhouse gas emissions associated with the packaging’s lifecycle, from raw material extraction to end-of-life disposal. Aim for lower carbon footprint options.

Making Changes

Create an image showcasing a person attentively observing and measuring packaging samples, surrounded by tools like a ruler, scissors, and adhesive tape, highlighting the process of making careful modifications and improvements.

One crucial step in the packaging testing process is to implement necessary changes based on the evaluation results. This step ensures that any issues or weaknesses identified during testing are addressed before the packaging goes into large-scale production. Making changes based on the evaluation results helps to improve the overall quality and effectiveness of the packaging, ensuring that it meets the required standards and protects the products adequately during shipping and storage.


In conclusion, thorough testing of packaging samples is essential to ensure the effectiveness and durability of the design. By identifying weaknesses and addressing potential issues, businesses can enhance the protective capabilities of their packaging, ensuring that goods reach their destination in impeccable condition.

This not only mitigates the risk of customer dissatisfaction but also allows companies to optimize their packaging solutions and deliver an exceptional product experience. Implementing best practices in packaging testing can significantly contribute to a successful and efficient production process.

Frequently Asked Questions

How Can I Determine the Appropriate Packaging Material for My Product?

To determine the appropriate packaging material for your product, it is important to consider factors such as the product’s fragility, weight, and size. Conducting thorough testing on packaging samples can help identify the most suitable material that ensures optimal protection during shipping and storage.

What Are Some Common Packaging Testing Methods for Assessing Durability and Resistance to External Factors?

Common packaging testing methods for assessing durability and resistance to external factors include compression testing, drop testing, vibration testing, and temperature testing. These tests help evaluate the ability of packaging samples to withstand various conditions and ensure product integrity during transportation and storage.

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